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Boguan-Professional Rotational Molding Manufacturer Provide OEM Service Over 15 Years.

What Are The Raw Material Inspection Methods Of Rotational Molding Manufacturers?
1. Appearance inspection:

Appearance inspection is one of the basic raw material inspection methods.

At the same time, it is also necessary to check whether the color of the raw material is uniform, whether the gloss is consistent, etc.

2. Dimension inspection:

Dimension inspection is an important method to check whether the size of the raw material meets the requirements.

3. Density inspection:

Density is one of the important physical properties of raw materials and directly affects the physical properties of rotational molding products.

4. Melt fluidity detection:

For some raw materials that require injection molding, extrusion and other processes, melt fluidity is an important parameter.

5. Component analysis:

The main components and impurity content in the raw materials are detected by chemical analysis.

6. Thermal performance test:

The thermal properties of raw materials have an important impact on the service life and use environment of the product.

7. Mechanical performance test:

Mechanical properties are one of the important indicators for evaluating the performance of raw materials.

8. Environmental requirements inspection:

Roto-molded products are usually used in various environments, and there are certain requirements for the environmental adaptability of raw materials.

9. Inspection of harmful substances:

Rotational molded products are often in direct contact with food, medicine, etc., and there are strict requirements on the content of harmful substances in raw materials.

10. Special performance inspection:

According to the specific application requirements of roto-molded products, it is sometimes necessary to inspect the special properties of raw materials, such as UV resistance, electrical insulation, flame retardancy, etc.
2024 12 11
What Determines The Custom Price Of Rotational Molding Molds?
The custom price of rotomolding molds is mainly determined by the following aspects:

1. Mold design and size:

The custom price of molds depends on the complexity of the design and the size of the mold.

Complex mold designs require more man-hours and technology, so the price is higher.

In addition, the size of the mold will also affect the cost of materials and production processes, which will affect the custom price.

2. Material selection:

Different materials can be selected when customizing molds, such as steel, aluminum, plastic, etc.

The cost of different materials varies greatly, so the choice of materials will directly affect the custom price.

Generally speaking, molds made of more durable materials are more expensive.

3. Manufacturing process and working hours:

Mold making requires a series of process flows, such as CNC machining, EDM, wire cutting, etc.

Different process flows require different equipment and working hours, which affects the custom price.

Some complex molds may require multiple process flows, resulting in increased costs.

4. Customization quantity:

Large-volume mold customization can reduce costs because it can achieve production line optimization and resource sharing.

On the contrary, small-batch mold customization is more expensive because it requires more manpower and equipment to adapt to diverse needs.

5. Additional requirements:

Sometimes customers may have some additional requirements for mold customization, such as special materials, surface treatment, additional functions, etc.

These additional requirements will increase costs and increase the customization price.

6. Market supply and demand relationship:

Mold customization prices will also be affected by market supply and demand.

When market demand is low and competition is fierce, mold customization prices may fall.
2024 12 10
Describe In Detail The Common Precision Requirements For Rotational Molding
1. Dimensional accuracy:

Products processed by rotomolding usually require accurate dimensional accuracy. Dimensional accuracy refers to the deviation between the size of the product and the design requirements.

Usually expressed as tolerance, the smaller the tolerance, the higher the dimensional accuracy.

Rotomolding needs to control the dimensional accuracy during product design and processing according to customer requirements to ensure that the size of the product meets the requirements.

2. Shape accuracy:

Shape accuracy refers to the deviation between the shape of the product and the design requirements.

Rotomolding usually needs to ensure the shape accuracy of the product so that the shape of the product meets the design requirements.

Shape accuracy includes indicators such as flatness, verticality, and roundness, which can be guaranteed by appropriate production processes and processing equipment.

3. Surface accuracy:

Surface accuracy refers to the accuracy requirements of the flatness and smoothness of the product surface.

The flatness of the product surface can be measured by measuring the height difference of the surface, and the smoothness can be measured by measuring the roughness of the surface.

Rotomolding usually needs to ensure the surface accuracy of the product to improve the appearance quality and functional performance of the product.

4. Fitting accuracy:

Fitting accuracy refers to the accuracy requirements between the matching parts of the product.

During the rotomolding process, the product usually needs to be assembled and matched with other parts,

5. Repeatability accuracy:

Repeatability accuracy refers to the consistency of the size and shape accuracy of the same product in multiple productions.

6. Material accuracy:

Material accuracy refers to the accuracy requirements of the materials used in the product.
2024 12 09
Let’s Take A Look At What You Need To Pay Attention To When Installing Rotational Molding Molds!
1. Selection of rotomolding molds.

Rotomolding molds are also called rotomolding, rotational molding, rotational molding, etc. They are a type of thermoplastic hollow molding method. On the same rotomolding machine, if conditions permit, select the same type of mold;

If you want to produce different types of other products at the same time, when selecting the mold, strive to install the mold with similar volume and size, and the weight difference should not be too different. The thickness of the rotomolded product needs to be basically the same. To prevent product aging and degradation or residual plastic powder. Because different molds require different production and processing cycles.

2. The spacing distance of roto-molding mold installation.

How many molds need to be installed on a mold bracket? This should be calculated first. Sufficient distance should be left between the molds to prevent mutual blocking, which is conducive to the conduction of heat, and also conducive to mold removal and clamping.

3. Grasp the center of gravity of the mold bracket.

Roto-molding molds are also called rotational molding, rotational molding, rotational molding, etc., which are a type of thermoplastic hollow molding method. This must be noted. If the bracket is heavy on one side and light on the other, the rotation of the roto-molding machine will be affected, which will cause uneven thickness of the product. In severe cases, the roto-molding machine will be damaged.

4. Pay attention to the diameter of the roto-molding machine oven. When installing the mold, the rotation range should be calculated, otherwise it will have adverse effects.

5. Fixation of roto-molding molds. When installing the mold, not only the firmness should be considered, but also the speed of installation and disassembly.
2024 12 07
Some Parameter Settings That Should Be Paid Attention To During The Design Process Of Rotational Molded Products
1. Corner radius:

2. Corner:

3. Small spatial distance between parallel walls:

4. Dimensional tolerance:

5. Try to avoid large flat designs and reduce large areas to small areas.

6. Small width of stiffener:

7. Flatness accuracy:

8. Draft angle:

9. Wall thickness range of rotomolded products:

10. Wall thickness uniformity of products:
2024 12 06
Briefly Describe The Packaging Inspection Standards Of Foshan Rotational Molding Factory
1. Outer packaging material requirements:

Foshan rotational molding factory requires the use of durable, moisture-proof outer packaging materials that meet national standards, such as cartons, wooden boxes, plastic bags, etc.

2. Outer packaging size requirements:

Foshan rotational molding factory requires that the size of the outer packaging be reasonably determined based on the size, shape and quantity of the product.

3. Packaging labeling requirements:

Foshan rotational molding factory requires that appropriate logos be affixed to the outer packaging.

4. Inner packaging material requirements:

Foshan rotational molding factory requires the use of appropriate inner packaging materials within the outer packaging.

5. Inner packaging size requirements:

Foshan rotational molding factory requires the size of the inner packaging material to match the size of the product.

6. Packaging and printing requirements:

Foshan rotational molding factory requires that the printed text on the packaging is clear and legible, not blurry or fading.

7. Packaging integrity inspection:

Foshan rotational molding factory requires integrity inspection of each package.

8. Packaging weight inspection:

Foshan rotational molding factory requires the weight of each package to be inspected.

9. Packaging appearance inspection:

Foshan rotational molding factory requires inspection of the appearance of each package.

10. Packaging adaptability inspection:

Foshan rotational molding factory requires suitability inspection of each package.
2024 12 05
How To Test The Safety Of Rotational Molding Processing?
1. Safety testing of rotational molding processing should include inspection of equipment and working environment.

This includes testing the operating status and safety protection devices of the rotomolding machine to ensure normal operation and safe operation of the equipment.

2. The safety inspection of rotational molding processing should also include inspection of operators.

Operators need to undergo professional training and be familiar with the operating procedures and safety regulations of the equipment.

3. Safety testing of rotational molding processing should also include quality inspection of raw materials.

The quality of raw materials directly affects the safety and reliability of products.

4. The safety of rotational molding processing also involves product quality testing.

Quality testing can include testing of appearance quality, dimensional accuracy, physical properties, chemical properties, etc.

By testing the quality of the product, you can determine whether the product meets safety standards and technical requirements.

5. The safety of rotational molding processing should also include the detection of waste water, waste gas, waste residue, etc.

Wastewater, waste gas, waste residue, etc. generated during the rotational molding process may contain harmful substances, posing potential threats to the environment and human health.

Therefore, these wastes need to be strictly tested to ensure that their discharge meets environmental protection requirements.

6. The safety of rotational molding processing should also include the detection of sound, vibration, radiation and other working environments.

Excessive noise, vibration and radiation will cause harm to workers' health.

Therefore, it is necessary to detect these factors in the working environment to ensure that they do not exceed the safe range.
2024 12 04
A Good Rotomolded Shell Of A Sweeping Machine Is A Key Factor In Improving The Cleaning Efficiency Of An Enterprise
1. Work efficiency: This is mainly determined by the width of the sweeper casing. The sweepers on the market now have single brushes or double brushes. We can choose according to our own working environment. Generally an hour can be selected to complete the cleaning task so that performance during actual working hours can be assessed.

2. Strength and reliability: For example: the type of materials and structure used for the machine body, the frame, the scrubbing unit, the quality and reliability of the motor and other components, electronic and mechanical devices, and electronic maintenance. Choose a rotomolded casing as this material is the strongest and most durable available.

3. The cleaning quality is mainly related to the type of scrubbing unit, brush disk pressure, brush disk type, brush disk speed, water absorption system and cleaning agent.

4. Operability: Its drive is easy to understand for the operator, allowing him to work in any type of environment, under any conditions, and in good conditions with high visibility.

5. The operating costs and water consumption of electrical operations, their related necessary maintenance procedures, and the wear and tear of consumables, such as brush disks, needle disks, and water-absorbent strips. It is important that the machine is equipped with all the equipment to take every aspect into consideration.

6. Safety: Consisting of precise rules, these are essential features in risky environments and when operators have to operate machines in crowded environments. The use of the machine should comply with basic requirements, including electromagnetic compatibility and low noise in compliance with European application rules; and consistency with its relevant technical regulations; all visible parts should comply with building regulations and must not be damaged under any circumstances.
2024 12 03
Why Are Inserts Exposed During Rotational Molding Of Products?
1. Analysis of causes

Exposed inserts can sometimes be interpreted as poor resin coating, but sometimes this is not the case.

Due to continued cooling and shrinkage after the product is demoulded, the outer surface of the nut insert on the rotomolded product will be higher than the surface of the product, affecting the appearance or use.

When the insert is too close to the side of the product or the distance between the fixed end face of the insert and the mold surface is unreasonably designed,

When they interfere with each other during the rotational molding process, the root of the insert cannot be effectively filled with powder.

A phenomenon similar to the mold filling dissatisfaction during injection molding may also easily cause the insert to be exposed.

2. Solution

Before molding, add a gasket of appropriate thickness and size between the mold and the insert.

It can not only make up for the defects caused by the shrinkage of the product after molding, but also does not affect the appearance of the product.

The insert structural design must be done well. The distance between the fixed end face of the insert and the inner wall of the mold must be appropriate or flush with the inner surface of the mold.

This prevents phenomena such as dissatisfaction with mold filling during injection molding.

The cause of one or several defects in a product is not isolated.

It is often related to a variety of factors, and requires craftsmen to conduct a comprehensive analysis from all aspects of the process route based on the defects that occur.

Consider solutions from the main causes first, and then combine solutions with other non-main causes.

If we solve it as soon as possible, we will avoid detours and produce products with better quality through rotational molding.

The reason for this situation is generally poor structural design of the product or insert.
2024 12 02
How To Inspect The Appearance Quality Of Rotational Molded Products?
In order to ensure that the appearance quality of rotational molded products meets the requirements, strict inspection and testing are required.

The following are the general steps for inspecting the appearance quality of rotational molded products:

1. Observe the surface quality:

First, check the surface quality of the rotomolded products, including whether there are defects such as bubbles, holes, scratches, uneven color, etc.

During inspection, you can use a light source or a magnifying glass to observe surface details.

2. Check size and shape:

Next, check whether the size and shape of the rotomolded products meet the design requirements.

You can use tools such as rulers and calipers to measure dimensions, and use mold molds or a 3D scanner to check whether the shape is accurate.

3. Check the structure and connection parts:

Then, check whether the structure of the rotomolded product is solid and whether the connecting parts are complete and sealed.

You can gently pull or shake the product with your hands to check whether there is any looseness or abnormal noise in the structure.

4. Check colors and patterns:

It is necessary to check whether the color of rotomolded products meets the design requirements and whether the pattern is clear.

You can use color cards to compare colors and use a magnifying glass to observe pattern details.
2024 11 30
Is The Rotational Molding Process Suitable For All Plastics?
The rotational molding process produced by rotational molding manufacturers is also called rotational molding, rotational molding, rotary molding, etc. It is a hollow molding method for thermoplastic plastics. Rotational molding process is an important branch in plastic molding processing. From small children's toys to automobile plastic parts to huge engineering plastic products. Especially for large and special-shaped hollow products, due to the limitations of the characteristics of traditional processes, they can only be completed by rotational molding.

Common rotational molding raw materials on the market include the following: polyethylene (PE); polypropylene (PP); nylon (PA); polyvinyl chloride (PVC); polycarbonate.

Mosaics give people a familiar feeling. There are always various forms of mosaic products around us since childhood. Most mosaics give people a refreshing and fashionable feeling. Of course, there are also some mosaic patterns that are messy and uncomfortable. This bathroom uses orange-red mosaic tiles, which have a strong lemon-fruit feel, have a refreshing effect and are very visual impact.

Save raw materials. The wall thickness of rotational molding products is relatively uniform and the chamfers are slightly thicker, so the performance of the material can be fully utilized and it is conducive to saving raw materials; in addition, during the rotational molding process, there are no waste materials such as runners and gates. Once debugged, , there is almost no recycled material during the production process, so this process has extremely high utilization rate of materials.
2024 11 29
What Are The Requirements For The Use Environment Of Rotational Molded Products?
Rotational molding products are plastic products made of polyethylene materials. They have good weather resistance, corrosion resistance and wear resistance, and are widely used in various fields.

Rotational molding products have different requirements in different usage environments. Below I will introduce some common usage environments and their requirements.

1. Outdoor environment:

Rotational molding products are usually used in outdoor environments and require good weather resistance and UV resistance.

Rotomolded products will not discolor, harden or age due to UV radiation when exposed to direct sunlight.

Therefore, you can use it with confidence when using rotomolded products in outdoor environments.

2. Humid environment:

Rotational molding products have good waterproof performance and corrosion resistance, and can be used in humid environments for a long time without being affected.

For example, when used in humid environments such as the seaside, pools or sewers, rotomolded products can effectively prevent corrosion and damage.

3. High temperature environment:

Rotational molded products have high high temperature resistance and can be used in high temperature environments without softening or deformation.

Therefore, rotomolded products are suitable for use in environments exposed to sunlight and high temperatures, such as in outdoor playgrounds, beaches, and other places.

4. Chemical environment:

Rotational molding products have good corrosion resistance and can withstand corrosion from various chemicals within a certain range.

Therefore, rotomolded products are an ideal choice when used in chemical environments such as chemical factories and sewage treatment plants.

5. Fire protection environment:

Rotational molding products usually have certain flame retardant properties and will not burn to produce toxic gases even in the event of a fire.
2024 11 28
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